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We often see issues that are resolved with updated video drivers. The driver version can have a great impact on how the card performs. We recommend using the automatic detect feature to detect which video card is installed.

More information on configuring the graphics card can be found at this Mastercam knowledge base article. Most of our internal systems utilize dual monitors and we find this to be a more productive setup.

Mastercam displays on the primary monitor while applications such as Mastercam Simulator, Code Expert, or Tool Manager display on the secondary monitor. Mastercam will run on lower resolution screens but beware of potential sizing issues with larger dialog boxes and panels which may be awkward to work with. Lower resolution monitors may work fine as a second monitor in a dual screen setup.

Mastercam will run on large format displays, including 4K monitors and high-DPI devices however, we do experience some display issues with these configurations. We have found that one of the best computer upgrades is to invest in a NVMe drive. These drives are now priced at a point which makes them a good investment.

Many of our test systems employ a smaller primary NVMe drive for the OS and installed applications with a second large capacity conventional drive for data. A 3D mouse improves the way you interact with your 3D application. It is designed to be used by your non-dominant hand in tandem with a standard mouse for a balanced and cooperative work style. Additional technical and purchase information can be found on the 3Dconnexion website.

Most computers today have some kind of anti-virus software to protect from unwanted malware. In some cases, these have been found to interfere with applications such as Mastercam which are running on the computer. CNC Software does not recommend specific anti-virus products, but if you see unexpected issues, it may be a conflict with anti-virus software.

Try temporarily disabling the anti-virus software or setting an exception for Mastercam. Our global community of Mastercam users, experts, educators, and enthusiasts helps you get the most from your investment. Skip to content. Stay up to date with the latest version of Mastercam. Full 3D CAD modeling. Context-sensitive help available from all dialog boxes. Robust 2D through Multiaxis cutting strategies. Explore Mastercam products including Mill , Lathe , and Router.

Intelligent, stock-aware toolpaths. Complete tool library and custom tool support. Get your free copy of Mastercam Learning Edition today! Request a Free Mastercam Download. Dynamic Motion Extend tool life with proprietary toolpath strategies that maximize material removal rate and reduce cycle times. Advanced Toolpaths Reduce costs and cut programming time with advanced toolpaths like Deburr and Equal Scallop.

Clear the screen colors. Creating the fillets Create fillets to join the lines and arcs. You will also see how Mastercam can automatically trim lines to the base of the fillets. Complete the part by deleting the remaining construction guides. Enter the fillet radius: 10 4 2 1 3 Select the line at position 1 and the arc at position 2.

The fillet should look like the following picture. Select the lines and arcs in the order shown in the following picture to create the remaining fillets. The part should look like the following picture when you are done.

Trim the last arc to the adjoining lines. Choose Main Menu, Modify, Trim, 3 entities. Select the lines at positions 1 and 2, then the arc at position 3. Delete the lines at positions 4 and 5. Delete the point at position 6. The completed part should look like the following picture.

Save the file as elbow1. Exercise 2 — Creating the contour toolpath This exercise shows you the basic steps for creating a toolpath and posting it to an NC file that can be read by your machine tool. In this exercise, you will create a contour toolpath. In a contour toolpath, the tool follows the shape of a curve or chain of curves. You will use the part you created in Exercise 1. In this exercise, you will learn the following skills: Creating a contour toolpath Chaining geometry Choosing a tool and setting toolpath parameters Selecting a tool library Using the backplot function to preview a toolpath Posting the toolpath to an NC file A toolpath can have more than one chain.

If necessary, open the file from the previous exercise, elbow1. Choose Main Menu, Toolpaths, Contour. Select the line at position 1 to start the chain. You should see the whole part highlight. To help you select the right geometry, Mastercam highlights the line when the cursor is close to it.

After selecting the line properly, you will see an arrow display as shown in the following picture. Selecting a tool As soon as you finish selecting geometry for the toolpath, Mastercam automatically prompts you to select a tool and enter parameters.

Each toolpath can use only one tool. Mastercam organizes tool definitions into libraries. You can have as many libraries as you wish. In this procedure, you will also learn how to select a different tool library.

Mastercam automatically shows you the Tool parameters tab. Right-click in the large white area and choose Get tool from library as shown in the following picture.

Right-click in the tool list and choose Change library. Tip: The arrow indicates the chaining direction. This is the direction the tool will move when you create the toolpath. Select the file MetricST Select the 12 mm HSS high-speed steel flat endmill as shown in the following picture. The tool appears in the tool display area as shown in the following picture.

For this toolpath, you will use the default values for all the Tool parameters, and edit the Contour parameters. Choose the Contour parameters tab. Enter a Retract height of Enter a Feed plane of 2. Enter a Depth of — Make sure your other parameters match the following picture.

Rapid straight down to 2 mm above the stock the Feed plane. Because the feed plane is set to 2 mm above the part, the total plunge distance is 12 mm. Because the compensation is set to Left, the tool will be offset from the part geometry by its radius, 6 mm. When the tool returns to the original starting point, it will rapid to the retract height, since the Rapid retract check box is selected.

Choose OK to generate the toolpath. It should look like the following picture. Note: Remember that the online help has complete descriptions of all the fields, buttons, and options on each dialog box.

Backplotting to view the toolpath Mastercam has two functions that you can use to preview toolpaths and operations and catch errors before you create the NC program: Backplot, which gives you a precise view of specific tool movements.

Verify, which gives you a better view of stock removal. This exercise will show you how to backplot your toolpath you will use the Verify function in the next chapter. Choose Operations to open the Operations Manager. Choose Backplot. Make sure the settings on the Backplot menu match the following picture. Choose Step from the Backplot menu or press [S] repeatedly. Mastercam will step through the toolpath.

You will see a confirmation message when the backplot has finished. You can also preview the tool motion in 3D. Choose the green Gview—Isometric button from the toolbar to look at the part in isometric view. If necessary, choose the Screen—Fit button to fit the part in the screen. Tip: To change a setting from Y to N, click on the menu option or type the underlined letter.

Press [S] again to backplot through the toolpath. Now you can see the plunge and retract moves clearly. Notice that the rapid moves are in yellow and the feed moves are in light blue. When the backplot is complete, choose OK.

Exercise 3 — Making changes to the toolpath This exercise shows you how to make changes to your part or toolpath and automatically regenerate your operation. In this exercise, you will make the following changes: Edit the toolpath parameters to add entry and exit moves Change the part geometry Switch to a different tool After you’ve made all the changes, you will post the toolpath to an NC file. Plunging directly into the part is not desirable because of the dwell marks left behind at the tool entry spot.

In this exercise, you add entry and exit moves to the toolpath to eliminate the dwell marks. Press [Esc] to return to the Operations Manager. Choose the Parameters icon. For this part, you want to use just arcs, so enter 0 in the Line—Length field in the Entry section to disable line moves. You will use the default arc dimensions. Choose the button to copy the Entry arc dimensions to the Exit section.

Make sure your settings match the following picture. Choose OK twice. When you return to the Operations Manager, you will see a red X as shown in the following picture.

Choose the Regen Path button. Choose OK to close the Operations Manager. Choose the green Gview—Top button from the toolbar. The new toolpath should look like the following picture. You can enter the line length in either of two ways. You can type a percentage of the tool diameter here… …or type the absolute length in here. When you type a number in one field, the other automatically updates. The Arc Radius works the same way. Choose Delete from the toolbar.

Choose All, Mask. The Selection Mask dialog box lets you describe which types entities to delete. In the Entities list, choose Arcs. Choose Same as. Select any of the 10 mm fillets. When you return to the Selection Mask dialog box, you see that all of the fields are filled in with the attributes of the 10 mm fillet. Mastercam will use this mask to select all of the fillets and delete them. Choose Yes at the confirmation prompt. Create 6 mm fillets in all of the gaps.

See page 24 if you don’t remember how to create fillets. Since the fillets are now smaller and the same radius as the tool, you will switch to a smaller tool so you can get smoother tool motion around the fillets. Choose the Tool parameters tab.

Right-click in the tool display area and choose Get tool from library. Choose OK again to return to the Operations Manager. Choose Regen Path to regenerate the toolpath with the new tool and new geometry. The act of making this file called an NC program is called post processing, or posting.

When you post a file, Mastercam runs a special program called a post processor that reads your Mastercam file and creates an NC program from it. Your original Mastercam file isn’t changed. Choose Post. The Operations Manager window should still be open. Select the Save NC file check box, and choose the Edit option. Choose the Ask option this means that it will prompt you for a file name. If the correct post processor was not used, you could crash your machine tool and cause serious injury or damage.

Do NOT assume that the post processor shown in these examples is compatible with your own machine tool. Type in a file name when prompted. If you wish, you can navigate to a different folder; the default is Mcam9MillNc.

Choose Save when you are done. Tip: Check your machine tool or control documentation to see what file names are allowed. For example, you might be limited to 8 characters or less. After you save the file, it will appear in a text-editing window so you can review it or make changes, as shown in the following picture. Post processors are machine- and control-specific. When you installed Mastercam, you selected a default post processor. The current post processor is listed here.

If you need to, you can select a different one by choosing Change Post. Close the NC program window to return to Mastercam. Setting the default tool library The remaining exercises in this tutorial will use tools from the MetricST In this procedure, you will make this the default tool library, so that you do not have to keep selecting it.

Choose Main Menu, Screen, Configure. Choose the Files tab. Choose Tool library in the File usage list. TL9 appears in the File name field as shown in the following picture. If it doesn’t, choose the File button and select it. Choose Save As to save the setting to the configuration file. Choose Save. Choose Yes when asked to overwrite the current file. You’ve now seen all the major stages of creating a part and an operation to machine it. In the next chapter, you will use the simple operation you created in this chapter as a building block for more sophisticated operations.

You will create the following new operations: Finishing and multi-pass roughing operations A chamfering operation A mirrored copy of the operation The part used in this chapter is the same one that you saved at the end of Chapter 3. If you did not complete Chapter 3, use the file new elbow- mm. Exercise 1 — Creating roughing and finishing passes The 2D contour toolpath you created in the previous chapter only has a single cutting pass.

You decide that it takes off too much stock for a single pass, so you decide to rough out the part in multiple passes with a larger tool. You will complete the part with a separate finishing operation. In this exercise, you will use the following skills: Copying operations Creating multiple passes Creating finishing operations Changing tools and feed rates Copying operations To create the separate operations for roughing and finishing with the minimum number of steps, you will copy the current 2D contour operation and then edit the parameters for each copy.

If necessary, open the part file you saved at the end of Chapter 3. If you did not complete Chapter 3, choose File, Get from the menu, and open the file new elbow-mm. Right-click on the Contour folder icon and drag it below the NCI icon. Release the mouse button and choose Copy after. A copy of the operation appears as shown in the following picture. Click on the name of the first operation until it highlights for editing, and type in a new name: Rough 6.

Repeat for the second operation and type the new name: Finish. The operations should look like the following picture.

Setting the roughing parameters To make the first operation a true roughing operation, you will select a bigger tool for it and specify multiple passes. Choose the Parameters icon for the Rough operation. Since this is a roughing pass, you should leave some stock for the finish operation.

Enter 1 in the XY stock to leave field. Your contour parameters should match the following picture. Select the Multi passes check box and button. Enter 2 for the Number of Roughing passes and select Keep tool down. The rest of the values should match the following picture. Enter an Overlap of 5. This means that the entry and exit arcs will overlap by this distance. Choose the button to copy the settings to the Exit section. Your values should match the following picture.

Setting the finish parameters Since the second operation will be a finish operation, you will keep the original tool, but will use a slower feed rate. Choose the Parameters icon for the Finish operation. Enter a Feed rate of Enter an Overlap value of 5. Make sure the other values match the following picture.

Choose OK twice to return to the Operations Manager. Choose Select All. Choose Regen Path to regenerate both operations with the new parameters. The new toolpaths should look like the following picture. Make sure both operations are still selected as shown in the following picture.

Set the Verify option to Y. Press [S] to step through the toolpath. Notice how the stock is removed after each pass, and how the finish tool cleans out the areas that the roughing tool cannot reach.

The following picture shows you a snapshot midway through the final finish operation. You can see the stock left by the roughing operation and how the finish operation is cutting right to the blueprint dimension. Tip: The blue check marks indicate which operations are selected.

Press OK when the backplot is finished. Choose Main Menu, File, Save and save the file in your working folder as elbow2. Exercise 2 — Creating a contour chamfer Next, you would like to add a chamfer to the contour. Mastercam has contour toolpath options that let you easily create a chamfer by specifying some simple dimensions. You will create a separate operation for the chamfer that uses a chamfer tool. You will learn the following skills: Creating 2D chamfer operations Using the Verify feature to preview stock removal Creating the chamfer operation You will create the chamfer operation in the same way that you created the finishing operation in the previous exercise, by copying an existing operation and editing its parameters.

Make a copy of the Finish operation and name the copy Chamfer. See page 45 if you don’t remember how to do this. Choose the Parameters icon for the new Chamfer operation. Select the 10 mm HSS chamfer mill from the tool library. In the Contour type drop-down list, select 2D chamfer. Choose the Chamfer button. Enter 1 for the Width, and 2. Your selections should match the following picture.

Choose OK to return to the Contour parameters dialog box. Enter 0. The actual cutting depth achieved by the chamfer mill is determined by the width and tip offset you entered in step 9. Your contour settings should match the following picture.

Choose OK to return to the Operations Manager. Choose Regen Path to create the toolpath. Using the Verify feature to preview stock removal In previous exercises, you used the Backplot function to preview toolpath motion. In this exercise, you will use the Verify function in the Operations Manager instead.

This function gives you a better picture of the 3D part. While inside the Operations Manager, choose Select All so you can verify all the operations. Choose Verify.

Choose the button to set the Verify configuration. Enter 0 for the Z—Max point. Choose the button. Choose the button on the Verify toolbar to end the Verify session and return to the Operations Manager. Exercise 3 — Mirroring the part and toolpath You are required to manufacture both left-hand and right-hand versions of the part. You can do this by mirroring the part and toolpath. This lets you maintain the original toolpath parameters and machining direction for all the operations, ensuring that the duplicated part has the identical finish and size as the original.

In this exercise, you will learn the following skills: Creating mirror images of parts and toolpaths Re-ordering operations in the Operations Manager for greater machining efficiency Mirroring the part 1. Press the [Page Down] key several times to zoom out from the part. Right-click anywhere in the graphics window and choose Dynamic Pan from the menu. Click and drag to the right until the part is at the right edge of the screen. Click again to exit dynamic panning.

Press [F9] to display the coordinate axes. Choose Toolpath Group 1. This selects all the operations. Choose Type—Mirror. Choose Create new operations and geometry.

Make sure your other selections should match the following picture. Choose the Mirror tab. Choose Reverse toolpath. The original toolpath used climb milling; selecting Reverse toolpath means that the mirrored part will also use climb milling, so the finish on both parts will match. The Mirror tab should match the following picture. The part and toolpaths should look like the following picture. The way the operations are ordered now, Mastercam will rough the first part, then finish and chamfer it before roughing the second part, resulting in unnecessary tool changes.

In this procedure, you will rearrange the operations so that the roughing, finishing, and chamfering operations are grouped to minimize tool changes. You can see the new operations 4, 5, and 6. Click and drag the corner of the Operations Manager window as shown in the preceding picture to make it larger, so you can see all the operations.

Click on the second rough operation Operation 4 and drag it on top of the first rough operation. Click on the second finish operation and drag it on top of the first finish operation. Your operations should be in the following order. Choose Select All, Backplot. Choose Run. You should see the operations machined in the proper order.

When the backplot is finished, close the Operations Manager and save the file. In this chapter, you saw how to mirror parts and toolpaths. In the next chapter, you’ll learn techniques for rotating geometry and operations around a center point so you can easily draw and machine circular parts.

After you create the part, you will learn how to rotate toolpaths as well. Exercise 1 — Creating the geometry In this exercise, you will design a wheel with three symmetrical slots as shown in the following blueprint. You will use the following skills: Creating arcs, tangent arcs, and lines Rotating geometry Trimming geometry If necessary, create a new file.

Enter for the diameter. Press [O] to select the origin for the center point. Note: Press the letter “O,” not zero. Enter 40 for the diameter of the inner circle. Press [O] again to select the origin for the center point.

Press [Esc] to exit the Create Arc function. Right-click anywhere in the graphics window and choose Fit screen from the menu. Creating construction lines for the slot To rough out the slot, begin by defining the vertical edges, then rotating to the proper position. Select at position 1 then at position 2 these are only approximate positions to draw the construction guide.

Enter 10 for the X coordinate of the line. Create a second vertical line by selecting near positions 1 and 2 again. Enter —10 for the X coordinate of the line. Next, you will rotate one of the lines to form the other edge of a slot. Select the left line. Choose Done, Origin. Choose Operation—Copy. Enter a Rotation angle of The line should rotate as shown in the following picture. Creating the arcs for the slot outline Create the inner and outer curves along with the fillet arcs for one of the slots.

Press [O] to select the origin as the center point. Type in the radius of the outer arc: 80 4. Click near positions 1 and 2 in the following picture to locate the approximate starting and ending angles of the outer arc. Note: Mastercam measures all arcs in a counterclockwise direction. To create the inner arc, type [O] again to locate its center point at the origin. Enter its radius: 40 7. Click near positions 3 and 4 in the previous picture to locate the arc’s endpoints.

Now create 12 mm fillets at the four corners of the slot. Enter 12 for the radius. Click on the positions shown in the following picture in order. Completing the first slot To complete the first slot, you need to create the flat edge on the outside radius.

First you will create the horizontal line. Then you will rotate it into position and create the arcs that connect it to the slot. Enter the coordinates for the first endpoint: — Enter the coordinates for the second endpoint: The line should look like the following picture. Select the horizontal line you just created. Choose Operation—Move. Enter a Rotation angle of — The line should rotate into position as shown in the following picture.

Zoom in on the new line. Right-click anywhere in the graphics window and choose Zoom window. Click once near position 1 and then near position 2. Select the arc at position 1. Select the endpoint of the line at position 2. Enter the radius of the arc: 12 Since there are several possible arcs through the endpoint of the line and tangent to the arc, Mastercam asks you to select the one you want to keep.

Repeat steps 12—15 to create the arc at the other endpoint of the line. Use Mastercam’s Trim function to delete the segment of the outer radius between the two arcs. Select the arcs at positions 1, 2, and 3 as shown in the following picture. Delete the construction line shown at position 4. Press [Page Down] to unzoom, if necessary. Creating the other slots by rotating the first slot Now that you’ve created the first slot, copy and rotate it about the center point to create the other two slots.

Fit the part to the screen. Click anywhere on the slot. Choose Done, Done, Origin. In the Rotate dialog box, choose Operation—Copy. Enter 2 for Number of steps. Save the file in your working folder as slotted wheel. You will cut around the inside contour to cut the slot out completely, instead of cutting it as a pocket.

You will create a toolpath for the first slot, and then add the other slots to it. You will learn the following skills: Cutting an inside contour Adding more geometry to an existing toolpath Creating the toolpath 1. Select the start point for the chain at position 1. The chaining direction arrow should point counterclockwise. If it doesn’t, choose Reverse from the menu. Select the 10 mm HSS flat endmill from the tool library.

Select the Contour parameters tab. The part is 12 mm thick, and you will cut through an additional 3 mm. Your other parameters should match the following picture. Enter 0 for Entry Line—Length. Enter 12 for Entry Arc—Radius. Choose the button to copy the entry arc dimensions to the Exit section.

The toolpath should look like the following picture. Choose the Geometry icon for the toolpath. Right-click on Chain 1 and choose Add chain from the menu. Click on locations 1 and 2 in the following picture to add the other two slots to the toolpath.

After selecting each slot, the chaining arrow should be pointing counterclockwise. If it does not, choose Reverse from the menu. The Chain Manager displays the chains for all three slots. Choose Regen Path. Choose OK after the toolpath has been regenerated. Exercise 3 — Rotating a toolpath The part shown in the following picture has 30 identical slots.

In this exercise, you will create a toolpath for a single slot and, instead of rotating and copying the slot, you will rotate the toolpath. Using this approach to machine the other slots means that you don’t have to create geometry for them. Open the file rotation-mm. Select the start point of the chain at position 1. The chain direction should be counterclockwise. Select a 6 mm HSS flat endmill from the tool library.

Enter a Depth of —6. The rest of the parameters should match the following picture. Choose the Multi passes check box and button. You will create a single roughing pass and a single finishing pass. Enter 1 for the Roughing passes—Number and 1. Enter 1 for the Finishing passes—Number and 1 for Spacing. Select Keep tool down. This ensures that the entry and exit move will take place in the middle of the slot, instead of at the narrow end where there isn’t enough room.

Enter 0 for the Entry Line—Length. Enter 3 for the Entry Arc—Radius. All you need for an entry arc is a partial arc, so enter 45 for the Entry Arc—Sweep. Mastercam generates the toolpath shown in the following picture. Rotating the toolpath 1. Choose Next menu, Transform. Choose Type—Rotate. Choose Method—Coordinate. This means that each rotated toolpath will be generated by calculating the coordinates of each slot within the same plane, rather than by shifting the orientation of the tool and part for each successive slot.

Choose the Rotate tab. Choose Origin for the Rotate point. Enter 29 for the Number of steps. All of the tool movements for the 29 other slots are contained in the single Transform operation as shown in the following picture.

Save the file as rotation1. This procedure shows you how to cut the multiple slots when you are using a rotary indexer to rotate the part. Choose the Parameters icon for the Transform operation. Change the transform method to Tool plane.

Select the Subprogram option. Make sure that Incremental is selected. Note: Some posts may not support subprograms. If your post does not, leave the Subprogram option unchecked.

Choose Select All, Post. If necessary, choose Change Post and select the proper post for your machine. Make sure your other values match the following dialog box and choose OK.

When prompted, save the NC file as indexer. When the NC program appears in the editor window, scroll down until you see the lines shown in the following picture. You can see the A codes used to increment the indexer. Close the editor window. You’ve now seen a number of techniques for creating 2D geometry and toolpaths. The next chapter introduces you to creating 3D geometry and toolpaths.

This chapter introduces you to some basic techniques. The first exercise shows you how to construct a simple drill toolpath by selecting arcs. In the second exercise, you will change one of the arcs and regenerate the drilling operation. The third exercise shows you how to drill at different depths and combine multiple drilling operations on the same holes. Exercise 1 — Creating a basic drill toolpath This exercise introduces to some basic techniques for creating drill toolpaths.

You will learn the following skills: Using a mask to select arcs for the drill toolpath Sorting points to set the drilling order Filtering the tool library Creating the drill toolpath You will create the gasket shown in the following picture. Choose Main Menu, File, Get.

Open the file gasket-mm. Enter a diameter of 6 in the prompt area. Mastercam prompts you for the center point of the first 6 mm arc. Since you want to locate the new arcs at the center of the arcs that are already in the drawing, press [C], then select the arc as shown in the following picture. Mastercam automatically places the new arc at the center.

Repeat steps 4 and 5 for each of the remaining arcs shown in the following picture. Choosing holes for the drill toolpath To specify which arcs will be the drill holes for the toolpath, you will use the Mask on arc feature. This lets you select an arc in your drawing and have Mastercam automatically choose all the arcs that match it.

Choose Main Menu, Toolpaths, Drill. Tip: To avoid having to press [C] for every arc, right-click in the graphics window and turn off AutoCursor. Be sure to turn it on again when you are through.

Choose Mask on arc. Select any of the 6 mm holes. Press [Enter] to accept the default tolerance value. Choose Window. Click above and to the left of the part, and drag a rectangle that encloses the whole part. Click at the lower-right corner. Mastercam selects all the 6 mm holes. The lines joining the holes show the order in which they will be drilled.

To select a more efficient pattern, choose Options. Choose the Point to Point sorting button as shown in the following picture.

When Mastercam prompts you to select the starting point, select the arc in the lower-left corner. The holes should be sorted as shown in the following picture.

Using the Tool Library filter to select a tool As soon as you choose Done in the previous procedure, Mastercam automatically displays the Simple drill — no peck dialog box where you can select a drill and set other drill parameters. Choose the Filter button. Choose the None button to cancel the current filter setting. Choose the Drill button as shown in the following picture. This means that when you return to the Tools Manager window, you will see only drills, making it easier to select the proper tool.

Setting the drilling parameters 1. Choose the Simple drill — no peck tab. Enter —6 in the Depth field. Your other values should match the following picture.

Choose the Tip comp check box and button. Make sure your values match the following picture and choose OK. Choose OK again. Mastercam generates the drill toolpath. Choose the green Gview—Isometric button from the toolbar to see the toolpath more clearly.

Choose Main Menu, File, Save and save the part in your working folder as new gasket. Exercise 2 — Changing the size of a drill hole Your customer told you that one of the drill holes needs to have a 12 mm diameter instead of a 6 mm diameter. One way to do this is to delete the hole and create a new hole in its place.

Then, create a new drill toolpath for the new hole with a larger drill. Because each operation in Mastercam can have only a single tool, the different drill size requires a new operation.

 
 

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Maybe upload a file. I can’t help either without seeing a file and then running the code. Screen record the sim, screen grab the section of code. Joined Oct 27, Location On Tour JPG Seems like Vericut is the most voted here for a true Gcode simulator. A true pain to program every single feature of a machine in, but I might have to look harder.

I did find that one company uses it as their post processor. However, I am one to edit posts and theirs is apparently locked down. I would not accept that. I think as far as mastercam goes, I found their lathe stuff to be horrid, but I have a policy of wanting everything generated out of CAM.

I will usually consider about any approach to minimize crash hazards. I usually irritate people when I want a program run dry, at reduced rapids, and finger on the feed hold the entire time. Only issue I have had so far is forgetting about a tool clamp and breaking a tool off.

Nothing yet that has caused machine damage, and I’d like to keep it that way. But I do know some parts that run for many hours and it is just not practical to dry run sometimes.

I have ‘caught’ potential crashes by pausing the program, looking at distance to go, values in the program, etc. Sometimes I fat finger the programming. Marvel Aluminum. Joined Jan 14, Location Minnesota.

I use my simulator in CAMWorks, I try to program and use actual holders and out of holder lengths to get it as accurate as I can and use holder and shank avoidance options when needed. I know the simulation doesn’t run off actual g code, but the very few times my g code has ever differed from my simulation, maybe times over 15 years, it was right after a post edit.

When I post my program in CAMWorks, it automatically opens my NC file in Cimco Edit and I have a third monitor that always has Cimco with the back plotter open and updates the file instantly, I always take a quick glance at it to see if there is anything obviously wrong, usually the difference was always a stray rapid or line movement that went off somewhere random and was easily seen.

There is definitely better options out there as stated above, but this works for me. The dog leg rapids have kicked my ass a couple times too! BluishInventor Aluminum. Joined Jul 7, I often wonder what is really causing crashes. Is it ‘really’ a posted code issue or is it more likely to be a programmer issue? I think for me, most problems can be found when backplotting the paths, but I guess secondary or aux functions could throw odd wrenches.

I know one post I love uses internal subroutines and we have the post modded to put a certain Z retract on for each offset. That is something you CAN’T see until posted. I think most of the odd behaviors I have seen were on lathes. There are always little things like running the turret in so you can bump stock to it or something.

That is hard stuff to CAM program. BluishInventor said:. A common crash not shown is dog leg rapids. Rapid move makes dog leg on machine where it shows a straight point to point in the sim. I think even masterscam has a setting for high feed rapids. Programming a G0 when you’re below your clearance plane is a good way to get fired. You must log in or register to reply here. Similar threads R. Calculating cutter collision avoidance with MasterCam. Replies 4 Views Sep 30, RCS Machine.

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